About Subsonic bullets

The principle problem which subsonic bullet design must overcome is lack of expansion at low velocity. With single shots and revolvers, the tip can be made with exposed lead and a large hollow point cavity. In magazine-fed firearms, the tip needs be strong enough to handle feeding pressures, which often eliminates large hollow point lead tips. Therefore, the jacket needs to come to the end of the bullet, and the hollow point down inside the core, which is inside the jacket (not exposed as in a lead tip).

A sharp spitzer point brings the jacket material toward the tip in a strong tapered column, which tends to prevent or delay expansion. Since most of the drag on a subsonic bullet is on the base, rather than the tip, the nose can be as blunt as possible (to still permit reliable feeding). The more blunt (round) the tip, the more easily it can be expanded on impact (with a hollow point design). The 1-E elliptical ogive typically gives good feeding in most rifles. The 3/4-E ogive works in nearly all handguns.

At very low velocity, the jacket may prevent expansion even with a good-sized hollow point cavity and a blunt nose. Using a SDD-2 jacket serrator die to put six shallow cuts in the OD of the jacket provides stress-riser lines, so that the bullet will peel back evenly along these slightly weaker points on impact. The cuts need only be .010 to .015 inches deep in order to provide excellent performance even at velocities as low as 750-800 fps with proper sized hollow cavity and nose shape, with the .300 Whisper using Corbin J-30-125 jackets.

The SDD-1 serrator is a full length style, which is only suitable for flat base bullets. For RBT bases, the SDD-2 adjustable length serrator must be used to avoid putting serrations in the rebate junction.

The Rebated Boattail is not a necessity for short to moderate range bullets. It helps retain energy to support expansion, which is potentially more valuable at ranges beyond 100 yards. The following example 218 grain 30 Whisper bullets are flat base design, which permits the use of more weight in the same jacket length compared to a RBT base. (With RBT, the same bullet design and over-all length would be in the 185-190 grain range.)

Another factor in the design of subsonic bullets is the weight. The energy a bullet carries comes from the product of the mass and square of the velocity. If the velocity is below 1/3 that of a conventional supersonic bullet, around 1000 fps or less, then the energy with the same weight is considerably reduced. To gain some of it back, the weight of the bullet is generally increased. This is permissable because with lower velocity, the powder charge is reduced and the pressure is also reduced, meaning that more inertia can be allowed in the projectile without over-stressing the firearm. Too heavy a bullet would usually make the bullet so long that it might not be stable without a faster twist rate, but a somewhat heavier than usual bullet moving at low velocity, with a fairly round nose to shift the center of gravity forward, can be quite stable in a standard twist rifle.

	These 218 grain .308 bullets were made by The Bullet Depot,6785 Hwy 62, White City, OR 97503, using Corbin swaging equipment. They were fired into Corbin Sim-Test(tm) Simulated Muscle Tissue ballistic test media. (Corbin Manufacturing thanks The Bullet Depot (541-826-2999) for the use of the photos and information.)
	Velocity: 750 fps Penetration: 10-in. Retained Weight: 218 gr. Expansion: 1.5x
	Velocity: 942 fps Penetration: 10-in. Retained Weight: 218 gr. Expansion: 1.75x
	Velocity: 1028 fps Penetration: 10-in. Retained Weight: 218 gr. Expansion: 2x
	Velocity: 1821 fps Penetration: 12-in. Retained Weight: 208 gr. Expansion: 1.5x

1. CSP-1 S-Press
2. RBTO-4-S Rebated Boattail Open Tip die set
3. PUNCH-S core seat external hollow point open tip
4. PUNCH-ST core seat internal Saber-Tooth(tm)
5. SDD-2-S full length jacket serrator die
6. CSL-2 swage lube
7. LW-10 lead wire, 70,000 grain spool
8. PCS-1 core cutter for above wire diameter
9. Appropriate size jackets or jacket maker

1. RBTL-5-S 5-die RBT Lead tip die set instead of RBTO-4
2. PUNCH-S core seat external hollow point lead tip (vs open tip)
3. PUNCH-SX core swage external X-punch